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Old 02-04-2012, 12:50 PM   #16 (permalink)
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I didn't give a measurement for how far out the notch is just the width, sorry about that
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07 Yamaha Raptor 50 (Youngest son)
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Old 02-04-2012, 11:29 PM   #17 (permalink)
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Some pictures of the progress, everything except the dash is done. Shows the new choke location, which i think is perfect. Maybe even better than my original idea of converting to a push/pull choke.



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Need to install:
RatStack
Flex Jet
FCR-39 from 450 Outlaw
Honda Thumb Throttle/Cable
400ex Air Boot
DID 520 ERT2 Chain
Raptor 660 Petcock
IMS 4g Fuel Tank
DRZe Kit
Ferrea Valves
Dynatech NP CDI
Web Cams 539/539+3
Quick Change Clutch Cover
Factory Machined Athena 434 BBK
CP 94mm 12.5:1 Piston

07 LT Z400 (Mine)
04 Kawasaki KFX 400 (My Back Up)
07 Can Am DS 250 (Oldest Son's)
07 Yamaha Raptor 50 (Youngest son)
07 Yamaha TT R50 (A Fun Little Toy)
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Old 02-05-2012, 12:24 AM   #18 (permalink)
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i would do a pull choke..i hate having it on the bars lol
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Old 02-12-2012, 08:21 PM   #19 (permalink)
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Hey yogi, did you come up with a solution with relocating the choke? I'm in the middle of blob removal,
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Old 02-13-2012, 02:10 AM   #20 (permalink)
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Yup, I mounted it on the plastics front fender with the cable going into the side of the plastics. You can see it in the last picture I posted in this thread. It turned out pretty nice I think. Looks like I'll be getting the final version of the custom dash that I have been working on designing with decentZ89 this week and have the DS ready to ride again by the weekend!
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Need to install:
RatStack
Flex Jet
FCR-39 from 450 Outlaw
Honda Thumb Throttle/Cable
400ex Air Boot
DID 520 ERT2 Chain
Raptor 660 Petcock
IMS 4g Fuel Tank
DRZe Kit
Ferrea Valves
Dynatech NP CDI
Web Cams 539/539+3
Quick Change Clutch Cover
Factory Machined Athena 434 BBK
CP 94mm 12.5:1 Piston

07 LT Z400 (Mine)
04 Kawasaki KFX 400 (My Back Up)
07 Can Am DS 250 (Oldest Son's)
07 Yamaha Raptor 50 (Youngest son)
07 Yamaha TT R50 (A Fun Little Toy)
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Old 02-16-2012, 01:56 AM   #21 (permalink)
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The project is now complete!! here are a few more pictures of how it went step by step and the final product.
Prototype #1

Prototype #2

Final result (made from .09" stainless steel plate)

Some picts of it mounted up




Front view (with new wheel spacers too)


Thanks to decentZ89 for the CNC work done on this awesome dash. He's an great guy and can make any ideas you have into reality.
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Need to install:
RatStack
Flex Jet
FCR-39 from 450 Outlaw
Honda Thumb Throttle/Cable
400ex Air Boot
DID 520 ERT2 Chain
Raptor 660 Petcock
IMS 4g Fuel Tank
DRZe Kit
Ferrea Valves
Dynatech NP CDI
Web Cams 539/539+3
Quick Change Clutch Cover
Factory Machined Athena 434 BBK
CP 94mm 12.5:1 Piston

07 LT Z400 (Mine)
04 Kawasaki KFX 400 (My Back Up)
07 Can Am DS 250 (Oldest Son's)
07 Yamaha Raptor 50 (Youngest son)
07 Yamaha TT R50 (A Fun Little Toy)
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Old 02-16-2012, 07:19 AM   #22 (permalink)
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thanks yogi glad you like it..looks awesome. quad looks bad @ss

would you mind if i stole some of your pics to use for ebay?
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Old 02-16-2012, 09:35 AM   #23 (permalink)
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nice!
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Old 02-16-2012, 01:20 PM   #24 (permalink)
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Go for it decentZ89.

Thanks spize, these stainless dashes really turn out nice, did you put them on you family of z's? I was thinking of getting one of the z dashes he has made.
__________________

Need to install:
RatStack
Flex Jet
FCR-39 from 450 Outlaw
Honda Thumb Throttle/Cable
400ex Air Boot
DID 520 ERT2 Chain
Raptor 660 Petcock
IMS 4g Fuel Tank
DRZe Kit
Ferrea Valves
Dynatech NP CDI
Web Cams 539/539+3
Quick Change Clutch Cover
Factory Machined Athena 434 BBK
CP 94mm 12.5:1 Piston

07 LT Z400 (Mine)
04 Kawasaki KFX 400 (My Back Up)
07 Can Am DS 250 (Oldest Son's)
07 Yamaha Raptor 50 (Youngest son)
07 Yamaha TT R50 (A Fun Little Toy)
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Old 02-16-2012, 02:59 PM   #25 (permalink)
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I got one for ya Yogi.......feel like I still owe you
PM me.
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2005 Z-400 Mine
January 2011 QOTM


2004 Z-400 Brad'Z
October 2011 QOTM
http://www.suzukicentral.com/forums/...tm-winner.html

2004 Z-400 Wife's

1996 Sandsprite IV (sandrail) MINE

Sponsors: Coors Light.............I sponsor them!

Life is tough...........it's tougher if you're stupid.
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