Splitting The Cases How To... - Page 2

flynbryan · 02-17-2010, 08:54 AM

QUOTE (Camaro1976 @ Feb 16 2010, 09:36 PM)

Quote:

it will all just fall out. but if you stuffed some rags around it, then used some big zipties you might be able to hold it all in place while you pressed out bearings. but set down a few layers of cardboard around where your working in case something falls out it won't break.

The transmission really isn't terrible to put together, just gets a little frustrating if you put them in in the wrong order then have to take a few things out. Putting in the clutch forks can be a little tricky also if you don't have small hands.[/b]

ok. Thanks.

gun1817 · 09-24-2010, 02:20 AM

HELP! .. sorry couldnt figure out how to make new post but woody seems to be very knowledgible about these quads .. picked up a 2003 ltz400 being told needs new starter. put new starter in and oil change check air filter and has spark.. try to start the quad however makes a loud like grinding noise.. it gets compression but sounds like a missing tooth somewhere checked the obvious .. like right inside the starter cover but all the teeth are fine there.. please help with any ideas

also side note .. with clutch pulled all the way in the quad still moves alittle when trying to start in a gear.

kfxguy · 09-24-2010, 08:16 AM

Sounds like you have a bad one way clutch. And how to post a topic: go to forums, pick the most relevant section, top left of the page....not quite all the way to the top is a little tab that says "new topic". Cluck it and put your title and then your question...voila'!

gun1817 · 10-01-2010, 10:46 PM

How do you remove the one way starter, does the middle nut come out?

gun1817 · 10-01-2010, 10:57 PM

In order to get the one way clutch off, is it a reverse thread?

chainhead · 11-04-2010, 08:19 AM

Im glad i found this thread! im working the whole afternoon on the gear shift cam.. i got busted on the spring loaded small metal.. thanks guys.. it was a big help from you.

Evans04z400 · 07-05-2011, 12:30 PM

nice job woddy this is very useful for alot of people!

michal · 01-22-2012, 05:53 AM

Wow very nice one post here.!

suzukifreak · 05-04-2012, 10:46 AM

Hey guys,i just install a new tranny shift forks an drum are in but for some reason i cant get the cases to mate. i dont see what its stuck on it acting like its teeter toddering on somthing? any ideas?

jetmech25 · 05-04-2012, 12:40 PM

This write-up would have been awesome last week when I was doing this for the first time! Still very useful info, though.

09-24-2010, 08:16 AM	#18 (permalink)
kfxguy :::Get a life! You're over 5000 posts::: Join Date: May 2007 Location: Louisiana baton rouge Posts: 5,933	Sounds like you have a bad one way clutch. And how to post a topic: go to forums, pick the most relevant section, top left of the page....not quite all the way to the top is a little tab that says "new topic". Cluck it and put your title and then your question...voila'! __________________ OCTOBER 2009 QOTM KFX470 (The Black beast) -web cams custom grinds, titanium valves,cv4 springs -dyna programmable -4" extended swinger, rad aluminum axle -ported head (by me)(please do not pm me about head porting. Thx) -cp 94mm stroker piston, hot rods +5mm stroker -44mm straight bored fcr carb, Fci intake -powder coated everything

01-22-2012, 05:53 AM	#23 (permalink)
michal :::Rookie Rider::: Join Date: Jan 2012 Posts: 1	Wow very nice one post here.! __________________ Leather Bombers For Men, Men Leather Biker Jackets

09-24-2010, 02:20 AM	#17 (permalink)
gun1817 :::Rookie Rider::: Join Date: Sep 2010 Posts: 10	HELP! .. sorry couldnt figure out how to make new post but woody seems to be very knowledgible about these quads .. picked up a 2003 ltz400 being told needs new starter. put new starter in and oil change check air filter and has spark.. try to start the quad however makes a loud like grinding noise.. it gets compression but sounds like a missing tooth somewhere checked the obvious .. like right inside the starter cover but all the teeth are fine there.. please help with any ideas also side note .. with clutch pulled all the way in the quad still moves alittle when trying to start in a gear.

10-01-2010, 10:46 PM	#19 (permalink)
gun1817 :::Rookie Rider::: Join Date: Sep 2010 Posts: 10	How do you remove the one way starter, does the middle nut come out?

10-01-2010, 10:57 PM	#20 (permalink)
gun1817 :::Rookie Rider::: Join Date: Sep 2010 Posts: 10	In order to get the one way clutch off, is it a reverse thread?

11-04-2010, 08:19 AM	#21 (permalink)
chainhead :::Rookie Rider::: Join Date: Nov 2010 Posts: 1	Im glad i found this thread! im working the whole afternoon on the gear shift cam.. i got busted on the spring loaded small metal.. thanks guys.. it was a big help from you.

07-05-2011, 12:30 PM	#22 (permalink)
Evans04z400 :::Rookie Rider::: Join Date: Jul 2011 Location: magdlen islands, QC Posts: 35	nice job woddy this is very useful for alot of people!

05-04-2012, 10:46 AM	#24 (permalink)
suzukifreak :::Rookie Rider::: Join Date: Jan 2012 Posts: 5	Hey guys,i just install a new tranny shift forks an drum are in but for some reason i cant get the cases to mate. i dont see what its stuck on it acting like its teeter toddering on somthing? any ideas?

05-04-2012, 12:40 PM	#25 (permalink)
jetmech25 :::Mini LT50 Rider::: Join Date: Apr 2012 Location: San Diego, CA Posts: 139	This write-up would have been awesome last week when I was doing this for the first time! Still very useful info, though.

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