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Old 11-25-2007, 09:55 PM   #1 (permalink)
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ive been seeing alot of ?'s on torque specs latley and i thought i would share it says up to 04 but the specs are the same if my mind serves me correct so enjoy... could a mod maybe pin this if it hasnt been pinned already

Engine and Chassis Torque Specifications
DVX400 2003-2004
KFX400 2003-2004
LT-Z400K4 2004

ENGINE TORQUE SPECIFICATIONS


N-m


ft-lb

Engine oil drain plug crankcase





15.0ft-lb

Engine oil drain plug oil tank


12


8.5ft-lb

Engine oil level screw


5.5


4.0ft-lb

Crankcase bolt outer


11


8.0ft-lb

Neutral switch bolt


6.5


4.7ft-lb

Oil hose banjo bolt on crankcases


23


16.5ft-lb

Starter motor wire lead nut


6


4.5ft-lb

Starter motor ground wire bolt


10


7.0ft-lb

TDC plug


23


16.5ft-lb

Engine mounting nut and bolt


66


47.5ft-lb

Engine mounting bracket bolt


26


19.0ft-lb

Exhaust manifold nut


23


16.5ft-lb

Muffler connecting bolt


23


16.5ft-lb

Muffler mount bolts


23


16.5ft-lb

Counter shaft sprocket bolt


10


7.0ft-lb

Fuel valve mounting bolt


4.6


3.3ft-lb

Valve cover bolt


14


10.0ft-lb

Cylinder head bolt, 10 mm


46


33.5ft-lb

Cylinder head bolt, 6 mm


10


7.0ft-lb

Cylinder head side bolt


14


10.0ft-lb

Cylinder nut


10


7.0ft-lb

Camshaft journal holder bolts


10


7.0ft-lb

Balancer driven gear nut


50


36.0ft-lb

Primary drive gear nut


140


101.5ft-lb

Flywheel nut


120


87.0ft-lb

Clutch hub nut


70


50.5ft-lb

Gearshift arm stopper bolt


19


13.5ft-lb

Gearshift cam driven gear bolt


24


17.5ft-lb

Cam chain tension adjuster bolt


10


7.0ft-lb

Cam chain tensioner mounting bolt


10


7.0ft-lb

Cam chain tension spring holder bolt


30


21.5ft-lb

Cooling fan thermo switch


20


14.5ft-lb

Engine coolant temperature switch


13


9.5ft-lb









CHASSIS TORQUE SPECIFICATIONS


N-m


ft-lb

Cushion rod nut


78


56.5ft-lb

Cushion lever nut


78


56.5ft-lb

Rear shock absorber mounting nut lower


55


40.0ft-lb

Rear shock absorber mounting nut upper


60


43.5ft-lb

Rear swing arm pivot nut


84


61.0ft-lb

Rear axle housing bolt, 12 mm


100


72.5ft-lb

Rear axle housing bolt, 10 mm


73


53.0ft-lb

Rear axle nut


180


130.0ft-lb

Rear sprocket mounting bolt


54


39.0ft-lb

Seat rail mounting bolts, 10 mm


55


40.0ft-lb

Seat rail mounting bolts, 8 mm


26


19.0ft-lb

Foot rest mounting bolts


55


40.0ft-lb

Parking brake adjuster lock nut


18


13.0ft-lb

Parking brake bolt


28


20.5ft-lb

Rear brake caliper holder slide pin


23


16.5ft-lb

Rear brake caliper holder pin


18


13.0ft-lb

Rear brake pad mounting pin


18


13.0ft-lb

Rear brake pedal nut


11


8.0ft-lb

Rear brake master cylinder rod locknut


18


13.0ft-lbft-lb

Front brake pad mounting pin


18


13.0ft-lb

Front brake pipe nut


16


11.5ft-lb

Front brake caliper holder slide pin


23


16.5ft-lb

Front brake caliper holder pin


18


13.0ft-lb

Brake master cylinder mounting bolt rear


10


7.0ft-lb

Brake master cylinder mounting bolt front


10


7.0ft-lb

Brake caliper mounting bolt rear


26


19.0ft-lb

Brake caliper mounting bolt front


26


19.0ft-lb

Brake bleeder (air ) valve


7.5


5.5ft-lb

Brake disc bolt rear


23


16.5ft-lb

Brake disc bolt front


23


16.5ft-lb

Brake hose banjo bolt


23


16.5ft-lb

Wheel lug nuts rear


50


36.0ft-lb

Wheel lug nuts front


50


36.0ft-lb

Wheel hub nut rear


100


72.5ft-lb

Wheel hub nut front


65


47.0ft-lb

a-arm pivot nut


65


47.0ft-lb

Front shock absorber mounting nut upper


60


43.5ft-lb

Front shock absorber mounting nut lower


60


43.5ft-lb

Tie rod lock nut on shaft


29


21.0ft-lb

Tie rod lock nut on steering knuckle


60


43.5ft-lb

Steering knuckle nut upper and lower


43


31.0ft-lb

Steering shaft nut


49


35.5ft-lb

Steering shaft holder bolt


23


16.5ft-lb

Handlebar clamp bolt


23


16.5ft-lb


DVX400 2005-2006
KFX400 2005-2007
LT-Z400K5 - K7 2005-2007

ENGINE TORQUE SPECIFICATIONS


N-m


ft-lb

Engine oil drain plug crankcase


21


15.0ft-lb

Engine oil drain plug oil tank


12


8.5ft-lb

Engine oil level screw


5.5


4.0ft-lb

Crankcase bolt outer


11


8.0ft-lb

Neutral switch bolt


6.5


4.7ft-lb

Oil hose banjo bolt on crankcases


23


16.5ft-lb

Starter motor wire lead nut


6


4.5ft-lb

Starter motor ground wire bolt


10


7.0ft-lb

TDC plug


23


16.5ft-lb

Engine mounting nut and bolt


66


47.5ft-lb

Engine mounting bracket bolt


26


19.0ft-lb

Exhaust manifold nut


23


16.5ft-lb

Muffler connecting bolt


23


16.5ft-lb

Muffler mount bolts


23


16.5ft-lb

Counter shaft sprocket bolt


10


7.0ft-lb

Fuel valve mounting bolt


4.6


3.3ft-lb

Valve cover bolt


14


10.0ft-lb

Cylinder head bolt, 10 mm


46


33.5ft-lb

Cylinder head bolt, 6 mm


10


7.0ft-lb

Cylinder head side bolt


14


10.0ft-lb

Cylinder nut


10


7.0ft-lb

Camshaft journal holder bolts


10


7.0ft-lb

Balancer driven gear nut


50


36.0ft-lb

Primary drive gear nut


140


101.5ft-lb

Generator rotor nut


120


87.0ft-lb

Clutch hub nut


70


50.5ft-lb

Gearshift arm stopper bolt


19


13.5ft-lb

Gearshift cam driven gear bolt


24


17.5ft-lb

Cam chain tension adjuster bolt


10


7.0ft-lb

Cam chain tensioner mounting bolt


10


7.0ft-lb

Cam chain tension spring holder bolt


30


21.5ft-lb

Cooling fan thermo switch


20


14.5ft-lb

Engine coolant temperature switch


13


9.5ft-lb









CHASSIS TORQUE SPECIFICATION


N-m


ft-lb

Cushion rod nut


78


56.5ft-lb

Cushion lever nut


78


56.5ft-lb

Rear shock absorber mounting nut lower


60


43.5ft-lb

Rear shock absorber mounting nut upper


60


43.5ft-lb

Rear swing arm pivot nut


84


61.0ft-lb

Rear axle housing bolt, 12 mm


100


72.5ft-lb

Rear axle housing bolt, 10 mm


73


53.0ft-lb

Rear axle nut


240


173.5ft-lb

Rear sprocket mounting bolt


60


43.5ft-lb

Seat rail mounting bolts, 10 mm


55


40.0ft-lb

Seat rail mounting bolts, 8 mm


55


40.0ft-lb

Foot rest mounting bolts


55


40.0ft-lb

Parking brake adjuster lock nut


18


13.0ft-lb

Parking brake bolt


28


20.5ft-lb

Rear brake caliper holder slide pin


23


16.5ft-lb

Rear brake caliper holder pin


18


13.0ft-lb

Rear brake pad mounting pin


18


13.0ft-lb

Rear brake pedal nut


11


8.0ft-lb

Rear brake master cylinder rod locknut


18


13.0ft-lb

Front brake pad mounting pin


18


13.0ft-lb

Front brake pipe nut


16


11.5ft-lb

Front brake caliper holder slide pin


23


16.5ft-lb

Front brake caliper holder pin


18


13.0ft-lb

Brake master cylinder mounting bolt rear


10


7.0ft-lb

Brake master cylinder mounting bolt front


10


7.0ft-lb

Brake caliper mounting bolt rear


26


19.0ft-lb

Brake caliper mounting bolt front


26


19.0ft-lb

Brake bleeder (air) valve


7.5


5.5ft-lb

Brake disc bolt rear


23


16.5ft-lb

Brake disc bolt front


23


16.5ft-lb

Brake hose banjo bolt


23


16.5ft-lb

Wheel lug nuts rear


60


43.5ft-lb

Wheel lug nuts front


60


43.5ft-lb

Wheel hub nut rear


100


72.5ft-lb

Wheel hub nut front


65


47.0ft-lb

a-arm pivot nut


65


47.0ft-lb

Front shock absorber mounting nut upper


60


43.5ft-lb

Front shock absorber mounting nut lower


60


43.5ft-lb

Tie rod lock nut on shaft


29


21.0ft-lb

Tie rod lock nut on steering knuckle


60


43.5ft-lb

Steering knuckle nut upper and lower


29


21.0ft-lb

Steering shaft nut


49


35.5ft-lb

Steering shaft holder bolt


23


16.5ft-lb

Handlebar clamp bolt


26


19ft-lb
__________________
Tonight We Dance, For Tomorrow They Unleash The Dogs!


03'z 600
2000 gsxf 600 motor
dyna tek 13,500 rpm cdi
dyna tek adjustable ignition plate and timing light
stock lightened -8 fly wheel
jets r us stage 2 jet kit
nitrous express 50 shot.

soon to come..........
mysto highrev cams
mysto ti valves and springs
drag port and polish by who ever will do it
and mybe if im feeling froggy a 4mill stroke



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Old 11-25-2007, 10:13 PM   #2 (permalink)
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Thats nice of you but you should know people are still going to be posting topic after topic about b/c people rarely use the search button. But this might help a few people that actually do and actually need the help right away.
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I have a red DVX changed to a white z400 with........
Old Mods
Athena 434cc, 14.25 Venom piston, Venom ported, KibbleWhite valves +1 Exhaust, Hot Cam(old style), FCI filter, YFZ carb bored to 41mm, a full HMF pipe, DRZ kit,

Accessories
Pro Taper Handle Bars, White Laker Z400 plastic, +4 ASR Swing-arm, 9 blade extreme Haulers,
"LittleMissE Mod" Of course.


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Old 11-25-2007, 10:21 PM   #3 (permalink)
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trust me i know that people still wont use the search button but im just tryin to help with the problem as much as i can ya know ..... lookin out for the newbies ya know wat i mean ...... and by the way ima try to post up pics of my littlemisse mod wen im done . should be finished 2morrow
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Tonight We Dance, For Tomorrow They Unleash The Dogs!


03'z 600
2000 gsxf 600 motor
dyna tek 13,500 rpm cdi
dyna tek adjustable ignition plate and timing light
stock lightened -8 fly wheel
jets r us stage 2 jet kit
nitrous express 50 shot.

soon to come..........
mysto highrev cams
mysto ti valves and springs
drag port and polish by who ever will do it
and mybe if im feeling froggy a 4mill stroke



MY SPONSORS:
STEEL MX / SMX OPTICS
ENGINE ICETonight We Dance, For Tomorrow They Unleash The Dogs!
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Old 11-25-2007, 10:36 PM   #4 (permalink)
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Cylinder head is 18 then 33.5 done in a X pattern.

Woody
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Old 11-25-2007, 11:06 PM   #5 (permalink)
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QUOTE (03z435 @ Nov 25 2007, 08:21 PM)
Quote:
trust me i know that people still wont use the search button but im just tryin to help with the problem as much as i can ya know ..... lookin out for the newbies ya know wat i mean ...... and by the way ima try to post up pics of my littlemisse mod wen im done . should be finished 2morrow[/b]

Thats cool. If you want to you can post it in the topic I started about it. What color are you doing it in? White I would guess.
__________________
I have a red DVX changed to a white z400 with........
Old Mods
Athena 434cc, 14.25 Venom piston, Venom ported, KibbleWhite valves +1 Exhaust, Hot Cam(old style), FCI filter, YFZ carb bored to 41mm, a full HMF pipe, DRZ kit,

Accessories
Pro Taper Handle Bars, White Laker Z400 plastic, +4 ASR Swing-arm, 9 blade extreme Haulers,
"LittleMissE Mod" Of course.


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Old 11-25-2007, 11:34 PM   #6 (permalink)
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white for the time being until i get my lakers in then ill be painting them silver
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Tonight We Dance, For Tomorrow They Unleash The Dogs!


03'z 600
2000 gsxf 600 motor
dyna tek 13,500 rpm cdi
dyna tek adjustable ignition plate and timing light
stock lightened -8 fly wheel
jets r us stage 2 jet kit
nitrous express 50 shot.

soon to come..........
mysto highrev cams
mysto ti valves and springs
drag port and polish by who ever will do it
and mybe if im feeling froggy a 4mill stroke



MY SPONSORS:
STEEL MX / SMX OPTICS
ENGINE ICETonight We Dance, For Tomorrow They Unleash The Dogs!
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Old 11-26-2007, 12:05 AM   #7 (permalink)
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Thats cool. I had blue ones to start with so we had to paint them white.
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I have a red DVX changed to a white z400 with........
Old Mods
Athena 434cc, 14.25 Venom piston, Venom ported, KibbleWhite valves +1 Exhaust, Hot Cam(old style), FCI filter, YFZ carb bored to 41mm, a full HMF pipe, DRZ kit,

Accessories
Pro Taper Handle Bars, White Laker Z400 plastic, +4 ASR Swing-arm, 9 blade extreme Haulers,
"LittleMissE Mod" Of course.


LittleMissE is offline   Reply With Quote
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